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Foam Facts

Are you trying to control noise inside a space or noise escaping from a space?
It matters! You can treat the noise at the source, or prevent the noise from traveling to other areas. Our foam experts can help identify the options.

What kind of noise are you trying to control?

Are you trying to attenuate background noise, machine noise, high- or low-frequency noise? Every kind of noise demands a different solution. Our foam product specifications can help identify the options.

Are aesthetics important to your application?

We have fabricated aesthetically pleasing solutions for the most demanding environments. Foam can be symmetrically fabricated, and painted or covered with fabric to create a multitude of appearances.

How important is fire rating to your application?

Fire rating is very important for some applications. It’s important to know whether your application is included in building code regulations that requires fire-rated materials.

What is a sabin?
A sabin is a unit of acoustic sound absorption. One square meter of a 100% absorbing material has a value of 1 sabin.

What is an NRC?
A single number rating, which is the average of the sound absorption coefficients in the octave bands centered at 250, 500, 1000 and 2000 Hz.

What is the best way to install ceiling tiles?
If you have purchased foam attached to backer boards, simply drop the tiles in place in the ceiling tile grid. If you are gluing foam tiles directly to the ceiling, make sure both surfaces are clean and dust free. Apply .25” bead of glue 1” from outer edges around the entire perimeter. Then apply a bead of glue diagonally from corner to corner to make and X in the center of the foam tile. Gently press foam tile into place for 5-10 seconds. Carefully pull foam tile away and allow glue to get tacky (45-60 seconds). Press foam tile back into position and hold; checking your pattern for positioning before glue takes a permanent set.

What is the best way to install acoustical panels?
If you are gluing foam tiles directly to the ceiling or walls, make sure both surfaces are clean and dust free. Apply .25” bead of glue 1” from outer edges around the entire perimeter. Then apply a bead of glue diagonally from corner to corner to make and X in the center of the foam tile. Gently press foam tile into place for 5-10 seconds. Carefully pull foam tile away and allow glue to get tacky (45-60 seconds). Press foam tile back into position and hold; checking your pattern for positioning before glue takes a permanent set.

What is the best way to install an acoustical baffle?
Hang either horizontal (standard) or vertical (special order) with built in straps using a 1/16” cable or lightweight chain. Loop chain/cable around joist/truss/eye bolts. Run the chain/cable directly through grommet in baffle strap and secure ends together.  Check baffle to make sure its level and lined up with other baffles.

What is UL94HF-1?
A flammability standard released by Underwriters Laboratories of the USA.

OEM/custom manufacturing

Quality parts and products to spec, on time, and on budget

We are your one-stop shop for quality, high-performance, and cost-effective OEM foam parts and products. We deliver your OEM requirement to spec, on time, and on budget. We have the experience and technology to engineer tool and die solutions to custom convert and fabricate a wide variety of foam solutions for our customers. For your convenience, we offer make-and-hold and JIT delivery options.

Our converting and fabricating capabilities include:

Die cutting
Convoluting
Contour cutting
Laminating

  • film, web, and pressure-sensitive adhesives
  • roller coating
  • film lamination
  • PSA coating
  • hot melt roller coating

Slitting/skiving
Grinding

  • rollers and contour

Cutting/sawing
Painting and sprayline coatings
Bagging
Flow wrapping
Shrink wrapping
Retail packaging

Materials that we routinely convert and fabricate include:

Polyethylene
Crosslinked polyethylene (roll and bun stock)
Polyurethane (ether/ester/faced)
Reticulated polyurethane/filter foam
Neoprene/EPDM
Melamine
Polyethylene extruded profiles
Films/fabrics/adhesives/vinyl

Our specialty areas include:

Sound control, management and dampening Applications: industrial, manufacturing, enclosures, rooms, sound recording, automotive Materials: polyurethane, melamine, mass-loaded vinyl

Engineered rollers Applications: paper feed and transport, toner dispensing, and inking Materials: polyurethane, neoprene/EPDM, silicone

Filtration parts and products Applications: industrial, HVAC, appliance, automotive, small engine Materials: polyester, reticulated polyurethane, neoprene/EPDM

Seals and gaskets Applications: industrial, appliance, automotive, small engine Materials: neoprene/EPDM, polyurethane, polyethylene, PVC, melamine

Anti-rattle and vibration damping Applications: industrial, automotive, large and small engine Materials: neoprene/EPDM, polyurethane, polyethylene, melamine

Scrubbers and sponges Applications: consumer goods, industrial Materials: polyurethane, polyethylene, cellulose, green foams, melamine, latex

Your custom product or need—it may not exist yet, but we can develop and fabricate it for you Applications: consumer goods, industrial, parts, aftermarket, your idea, your invention Materials: any material.